Fisrt lets see what the gas-assisted injection molding system:
directly injects nitrogen into the plasticized plastic in the cavity through the segmented pressure control system to expand the interior of the plastic part to create a hollow shape, but still maintains the appearance of the surface of the product intact.
Advantages of applying gas-assisted injection molding technology:
1) Save plastic materials, saving up to 50%.
2) Shorten the production cycle time of the product.
3) Reduce the clamping pressure of the injection molding machine up to 60%.
4) Improve the working life of the injection molding machine.
5) Reduce the pressure in the cavity, reduce the loss of the mold and improve the working life of the mold.
6) For some plastic products, the mold can be made of aluminum metal.
7) Reduce the internal stress of the product.
8) Solve and eliminate the problem of surface sink marks on the product.
9) Simplify the cumbersome design of the product.
10) Reduce the power consumption of the injection molding machine.
11) Reduce the investment cost of injection molding machines and development molds.
12) Reduce production costs.
Applied: Gas-assisted injection molding technology can be applied to various plastic products, such as television or audio enclosures, automotive plastic products, furniture, bathrooms, cabinets, household appliances and daily necessities, various types of plastic boxes and toys, and so on.
Does odin Mould company has experiencedo the Gas-assisted injection mould?
Yes we made 20sets mould each year for customer.
If we want the injection parts only, can you do it?
Yes, Odin Mould company has 300-4000tons injectin machine could be molding for you.
What Tooling Equipments we have:
We have CNC milling machines, Fitting Machine, Engraving Machine, EDM, Grinding Machine, Drilling Machine etc.
Odin has made its own perfect production and management system. There are strict quality control managements in each process. We try our best to avoid mistakes, and put an end to extend mistake to the next process.
Mould Try Out inspection
When mold finish machining, fitting parting line and final assembly, it steps into tryout procedure. To a new mold, the first mold tryout is very important. By means of a complete tryout procedure, we can evaluate if the mold function works well including injection system, ejection system and side cores system and so on
During tryout, the plastic parts are samples. With proper injection parameters, we can evaluate the quality of samples and mold. After tryout, we summarize a correction list in order to obtain good parts eventually and satisfied by customer.
Mould project management.
A successful project development depends on successful project management. This includes ongoing management and monitoring project schedule on each process, full documentation of the whole process, beginning from mold fabrication and ending in preparation for production, fluent communication between internal and customer and good control of the manufacturing process.
OdinMould appoints an experienced project manager to offer clients professional recommendations, management, technical strategy formulation and implementation, as a coordinator to supervise overall project from start to end. Meanwhile, the project engineering team is capable to communicate in English without obstacle. For each new project, we set up full detailed schedule and critical control points in design, tool machining, mold trials, production and delivery.
OdinMould makes molds strictly in accordance with the standards in the prints. Mold data and project information are well recorded and filed, which greatly guarantee our future track and after-sales service. In case some problems happen to the molds, OdinMould is ready to offer clients 100% support to solve them at the first time.