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Yoga Fitness Equipment Plastic Parts Gas Assisted Injection

Yoga Fitness Equipment Plastic Parts Gas Assisted Injection

Description

Yoga fitness equipment plastic parts gas assisted injection molding


Gas AIT  Product case

Basic Information

  • product category :fitness apparatus

  • product name: fitness apparatus equipment armrest

  • Product materials:PP

  • Application process:Gas-assisted injection



what we solve the problem?

  • 1. Improving Appearance

  • 2.Eliminating deformation

  • 3. Shorten the cycle time

  • 4.Reducing Product Weight

Process note:

Quality to reduce nearly 50%

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The purpose of gas-assisted injection molding is to prevent and eliminate sink marks and shrinkage warpage on the surface of the product, improve the surface properties, and make the surface of the product smooth.

Gas-assisted injection molding can be divided into four stages:

The first stage is melt injection, that is, the molten plastic melt is injected into the mold cavity, which can be divided into "under-material injection" and "all-material injection."

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Taizhou Huangyan Odin Mold Co., Ltd. can directly provide comprehensive service support for product structure analysis, gas-assisted technology application support, mold manufacturing (gas-containing auxiliary mold), and plastic product production (gas-containing auxiliary products);


Directly provide product analysis, mold design, mold optimization support, gas-assisted mold manufacturing, gas-assisted process support, and reasonable selection of gas-assisted equipment related to gas-assisted injection molding technology; effectively use gas-assisted technology for customers, improve product quality, and reduce production Cost provides technical support;


Directly providing technical services, spare parts service, and related equipment maintenance for gas-assisted injection molding equipment. One-stop service can significantly reduce costs for customers.


who we are:

Odin Mould Co.,Ltd is a company with several years' experience in the manufacture of plastic custom injection moulds and tool making that offer high quality injection molds, established in 2002, located in Huangyan Taizhou City, known as “Mould Town of China”. Our plastic injection moulds comply with high quality standards, detailed mould specifications and special requirements, enabling us to offer our customers a comprehensive solution to their injection molding needs.

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What can we do for you?:

1.Plastic Parts design

2.Mould design

3.Mold & Die Manufacturing

4.Plastic injection Molding

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How our Mould Quality Control?


1.Mould Material Q/C

 - Mould Steel Checking(Hardness, flaw detection)

 - Mould Standard Spare Parts Checking(hardness, size, flaw checking)

 2. Mould Making Process Q/C

 - design checking (part design, mould design, mould engineering drawing)

 - Each part of mould’s size checking after machining according to 2D drawing

 - mould testing(check mould running condition and first mold testing sample)

3.Make sure that every term is according to customer's requirement.



Mould Maintenance:

a) When the mould is vacant, spray anti-rust oil

b) Clean the gate and cooling system regularly

c) Avoid to use recycled material if the mould is suitable for virgin material only

 

Hot runner system:

Yudo,Moldmaster,Mastip,Husky,Incoe, etc.

The mould steel choice:

ASSAB,Bohler ,Saarstahl,Groditz,Buderus ,Finkl,DAIDO,LKM,Baosteel etc.


Mould Steel:

1. Cavity & core steel: DIN1.2738 mould steel, with HRC35-38.

2. inserts & slides steel: H13(DIN1.2344), tempered with HRC42-55, Nitrited with HRC60-65

3. Mould spare parts: H13 ( DIN1.2344), tempered with HRC40-45, Nitrited with HRC60-62

4. Mould base: All plate LKM 1050, made in China.

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Spare Parts

SKD ejector pins, SKD B-ejector pins for a stable movement and longer mould life. Wear plates made by H13 with vacuum quenching heat treatment.

 

Each mould can be put locking block to make mould be stable,there is no any flash even producing hundreds thousand shots.


Odin Mould Service:
*ODIN company every 10 days, will provide photos for customer show them tooling process
*ODIN company will send samples to the customer to check and amend the requirements.
*ODIN company will send mould test report and video.
 
Component Standard:
Standard mold: JIS, AISI, DIN
Standard for Mold Base:
DME, Hasco, LKM
Standard for Mold Component:
DME, Hasco, Rabourdin, Progressive, Daido



Design Capability:

Analysis the CAD from client and give feasible proposal
Modify the CAD after get client confirmation
Start tool design and modify the desgn base on feeback from client
Submit all the 2D/3D drawings to client
Software  using
UG-NX4.0-10.0
Mold Flow 2012
Auto Cad 

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Machining:

We do the most efficient way and the best machining to be sure the good quality and longer mould life for mould

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P.O. Procedure:
Involved departments have a meeting to optimize the mold design .
Project Manager is appointed
Mold design in process and approval
Weekly report is submitted with digital
 pictures.
T-1 samples with FAI is submitted
Final tooling checking after part
approved.

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About our Mould Packaging and Shipping:

1.Clean all the parts of the moulds.Expecially clean the inner surface of the core and cavity part.

2.Spray the anti-rust oil for the inner surface.

3.Close the moulds.

4.Spray the anti-rust oil for whole outer surface of the mould.

5.Cover the mould with plastic film.

6.Pack wooden case with shiipping marks.

7.Load moulds into the container.

Sent together with the mould:

 a) Mould manual instruction

 b) engineering drawing in flash disk

 c) one more set of mould spare parts: heater, ejector pin, bush, water nozzle, water pipe, hanging ring.

    d). Mold P/L strap(s) installed and tightened.

 e).Markings for waterlineidentificationeyebolt etc. Stamped.

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