sales@odinmould.com +86-576-81122133
Fruit Crate Turnover Box mould Supplier

Fruit Crate Turnover Box mould Supplier

Description

Plastic Crate Mold/ foldable container injection mould

Mould Name: Crate Mold

Product Description: Fruit crate Turnover box

Mould Cavity: 1/2 cavities

Mould size: According the sample or drawing size

Suitable Machine: 780T injection machine

Mould Material: P20/718

Mould Life: 500,000 shots

Runner System: 4 pin point gate hot runner

Ejection system: Stripper plate

Mould Running : automaticity/ Semi-automaticity

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How to make quality crate mould


Choose the correct steel for mould base and mould main steel. For example, if you need to make a crate mould, then you need to use a pre-hardened steel with HRC bigger then 33 for mould base. You have to choose the correct steel or material for the durable mould components.


Make the correct harden treatment to each steel piece and make the steel hardness controlled, you can not make it too hard.


The moving area or guiding system of crate mould must be very precise machining processed. Any hand working on it is not acceptable.


If the plastic crate is one-time using, some of the molding company, they use recycled material for the injection moulding. Then we have to consider about this 2 points.  A. How to be sure the small iron piece and the pebbles will not damage the cavities and cores. B. how to avoid the small iron piece and the pebbles enter into the cavities?

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who we are:

Odin Mould Co.,Ltd is a company with several years' experience in the manufacture of plastic custom injection moulds and tool making that offer high quality injection molds, established in 2002, located in Huangyan Taizhou City, known as “Mould Town of China”. Our plastic injection moulds comply with high quality standards, detailed mould specifications and special requirements, enabling us to offer our customers a comprehensive solution to their injection molding needs.

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What can we do for you?:

1.Plastic Parts design

2.Mould design

3.Mold & Die Manufacturing

4.Plastic injection Molding

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How our Mould Quality Control?


1.Mould Material Q/C

 - Mould Steel Checking(Hardness, flaw detection)

 - Mould Standard Spare Parts Checking(hardness, size, flaw checking)

 2. Mould Making Process Q/C

 - design checking (part design, mould design, mould engineering drawing)

 - Each part of mould’s size checking after machining according to 2D drawing

 - mould testing(check mould running condition and first mold testing sample)

3.Make sure that every term is according to customer's requirement.



Mould Maintenance:

a) When the mould is vacant, spray anti-rust oil

b) Clean the gate and cooling system regularly

c) Avoid to use recycled material if the mould is suitable for virgin material only

 

Hot runner system:

Yudo,Moldmaster,Mastip,Husky,Incoe, etc.

The mould steel choice:

ASSABBohler SaarstahlGroditzBuderus FinklDAIDOLKMBaosteel etc.


Mould Steel:

1. Cavity & core steel: DIN1.2738 mould steel, with HRC35-38.

2. inserts & slides steel: H13(DIN1.2344), tempered with HRC42-55, Nitrited with HRC60-65

3. Mould spare parts: H13 ( DIN1.2344), tempered with HRC40-45, Nitrited with HRC60-62

4. Mould base: All plate LKM 1050, made in China.

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Spare Parts

SKD ejector pins, SKD B-ejector pins for a stable movement and longer mould life. Wear plates made by H13 with vacuum quenching heat treatment.

 

Each mould can be put locking block to make mould be stable,there is no any flash even producing hundreds thousand shots.


Odin Mould Service:
*ODIN company every 10 days, will provide photos for customer show them tooling process
*ODIN company will send samples to the customer to check and amend the requirements.
*ODIN company will send mould test report and video.
 
Component Standard:
Standard mold: JIS, AISI, DIN
Standard for Mold Base:
DME, Hasco, LKM
Standard for Mold Component:
DME, Hasco, Rabourdin, Progressive, Daido



Design Capability:

Analysis the CAD from client and give feasible proposal
Modify the CAD after get client confirmation
Start tool design and modify the desgn base on feeback from client
Submit all the 2D/3D drawings to client
Software  using
UG-NX4.0-10.0
Mold Flow 2012
Auto Cad 

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Machining:

We do the most efficient way and the best machining to be sure the good quality and longer mould life for mould

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P.O. Procedure:
Involved departments have a meeting to optimize the mold design .
Project Manager is appointed
Mold design in process and approval
Weekly report is submitted with digital pictures.
T-1 samples with FAI is submitted
Final tooling checking after part
approved.

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About our Mould Packaging and Shipping:

1.Clean all the parts of the moulds.Expecially clean the inner surface of the core and cavity part.

2.Spray the anti-rust oil for the inner surface.

3.Close the moulds.

4.Spray the anti-rust oil for whole outer surface of the mould.

5.Cover the mould with plastic film.

6.Pack wooden case with shiipping marks.

7.Load moulds into the container.

Sent together with the mould:

 a) Mould manual instruction

 b) engineering drawing in flash disk

 c) one more set of mould spare parts: heater, ejector pin, bush, water nozzle, water pipe, hanging ring.

    d). Mold P/L strap(s) installed and tightened.

 e).Markings for waterlineidentificationeyebolt etc. Stamped.

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Send Inquiry