Odin mold is a professional manufacturer of injection molding plastic molds.
2. commonly used mold steel: 45 #, 40Cr, P20, 2738, 2316, 718, NAK80, S136 and so on. Mold is generally recommended to use 718, Shanghai Baosteel P20 material (because 718, Shanghai Baosteel P20 through our company's mold making process, not only can improve the life of the mold, but also increase the surface gloss of the product molded by the mold, while not appearing Flash/burr.)
3. Mold design
Good mold structure design is the premise of a qualified mold manufacturing. The company's technical department has several professional mold structure designers and product stylists, all of which have more than 5 years of work experience, can carry out all aspects of mold structure and product structure. Analysis (including: mold release slope, product surface microcosm, casting system design, exhaust system design, cooling system design, etc.) The most important and most difficult problems of these molds are repeated trials during mold structure design. .
The factory has a full set of processing equipment, including 8 CNC milling (one high-speed milling, the precision can reach 0.1mm), 3 electric sparks can reach 0.1mm, 4 sets of carved (one of which is carved), 3 large Drilling machine, 4 wire cutting, a surface grinding machine can reach 0.02mm, a milling machine.
5. Mold cooling system design
The design of the cooling system is a relatively complicated work, that is, the cooling effect and the uniformity of the cooling should be considered, and the influence of the cooling system on the overall structure of the mold should be considered. The specific position and size of the cooling system are determined; Or cooling of the inserts; cooling of the side slides and side cores; design of the cooling elements and selection of cooling standard components. Our company began to analyze these series of problems during mold design. The mold uses circulating water to flow in every part of the mold, reducing the cooling time during injection molding, improving the production efficiency of the product and greatly reducing the production cost.
6. Mold maintenance
Mold maintenance is more important than mold maintenance. The more times the mold is repaired, the shorter the life is. The better the mold is maintained, the longer its service life will be.
Mold maintenance is mainly divided into three points;
1. Daily maintenance of the mold: various moving parts such as thimble, row position, guide column, guide sleeve refueling, mold surface cleaning, water transporting the road, which is maintained every day when the mold is produced.
2. Regular maintenance: Regular maintenance, including daily maintenance, also requires the cleaning of the exhaust vents, trapping the black spots and exhausting, and repairing the damage and wear parts.
3. Appearance maintenance: paint on the outside of the mold base to avoid rust. When the lower mold is used, the fixed mold should be coated with anti-rust oil. When the mold is stored, it should be closed tightly to prevent dust from entering the cavity.
7. Has passed the ISO9001: 2000 international quality system certification, the technical notes are as follows:
1. Analyze the product forming process, mold structure and manufacturing process. Guarantee mold life up to 1 million times or more.
2. It is necessary to design a complete mold structure and machined parts, and to propose assembly requirements and injection molding process requirements.
3. Causes defects in the appearance of plastic parts (such as shrinkage, etc.) or mold structure problems (such as parting surface setting, gate setting, mold life cannot be guaranteed).
4. Appearance of the mold: The appearance of the mold must ensure that there are no rust, no bumps, no defects and other module defects.
5. Mold transportation: Mold transportation must be equipped with a locking die, which is sturdy and rust-proof.
6. Mold information: At the same time as the mold delivery, a complete set of mold wearing parts and maintenance reference materials must be provided.
After-sales service: When the mold is shipped, we will match a set of wearing parts, such as: mold ejector, slider, faucet, plug, etc. are all configured, we are free of charge, other parts, under normal circumstances Will have problems