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Electronics Parts Bakelite Injection Mold

electronics parts Bakelite plastic handle injection mold Bakelite injection molding process, progress and its property: 1. Bakelite injection molding Bakelite is a kind of thermosetting plastic, its basic composition is phenolic resin. The molding progress including: put the raw material into...

Description

electronics parts Bakelite plastic handle injection mold

Bakelite injection molding process, progress and its property:

1. Bakelite injection molding

Bakelite is a kind of thermosetting plastic, its basic composition is phenolic resin. The molding progress including: put the raw material into injection molding machine barrel, heating the barrel and at the same time machine screw rotating, make the raw material plasticized into molten state, then under the push force of the screw, the raw material inject into the mould cavity. Bakelite will have cross-linking reaction, finally solidification. After the product molded, we open the mould and ejector the product.

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Mold Material Selection:

  1. General mold are skd61, dc53, heat treatment to 58 degrees to 63 degrees, the hardness is too high easy to crack, the temperature is too low easy to wear, the mold steel will generally choose heat treatment micro-variant, such as skd61, H13, 2343

  2. Mold can be used in the dragon, or local custom.

  3. Thimble with SKD61 material, heat treatment

  4. Heat pipe holes are generally 13, the upper and lower mold of the two holes, the number of heating pipe and the size of the mold has a relationship between the general heating pipe in the middle than the wattage on both sides of the lower in order to maintain heat balance

  5. Temperature control line hole deep 1 cm, m6 large.

  6. Product exhaust open two, inside the 0.05mm outside the

  7. 0.07mm Slip up above can be used. Slip is common material can be.


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who we are:

Odin Mould Co.,Ltd is a company with several years' experience in the manufacture of plastic custom injection moulds and tool making that offer high quality injection molds, established in 2002, located in Huangyan Taizhou City, known as “Mould Town of China”. Our plastic injection moulds comply with high quality standards, detailed mould specifications and special requirements, enabling us to offer our customers a comprehensive solution to their injection molding needs.

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What can we do for you?:

1.Plastic Parts design

2.Mould design

3.Mold & Die Manufacturing

4.Plastic injection Molding


How our Mould Quality Control?


1.Mould Material Q/C

 - Mould Steel Checking(Hardness, flaw detection)

 - Mould Standard Spare Parts Checking(hardness, size, flaw checking)

 2. Mould Making Process Q/C

 - design checking (part design, mould design, mould engineering drawing)

 - Each part of mould’s size checking after machining according to 2D drawing

 - mould testing(check mould running condition and first mold testing sample)

3.Make sure that every term is according to customer's requirement.



Mould Maintenance:

a) When the mould is vacant, spray anti-rust oil

b) Clean the gate and cooling system regularly

c) Avoid to use recycled material if the mould is suitable for virgin material only

 

Hot runner system:

Yudo,Moldmaster,Mastip,Husky,Incoe, etc.

The mould steel choice:

ASSAB,Bohler ,Saarstahl,Groditz,Buderus ,Finkl,DAIDO,LKM,Baosteel etc.


Mould Steel:

1. Cavity & core steel: DIN1.2738 mould steel, with HRC35-38.

2. inserts & slides steel: H13(DIN1.2344), tempered with HRC42-55, Nitrited with HRC60-65

3. Mould spare parts: H13 ( DIN1.2344), tempered with HRC40-45, Nitrited with HRC60-62

4. Mould base: All plate LKM 1050, made in China.

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Spare Parts

SKD ejector pins, SKD B-ejector pins for a stable movement and longer mould life. Wear plates made by H13 with vacuum quenching heat treatment.

 

Each mould can be put locking block to make mould be stable,there is no any flash even producing hundreds thousand shots.


Odin Mould Service:
*ODIN company every 10 days, will provide photos for customer show them tooling process
*ODIN company will send samples to the customer to check and amend the requirements.
*ODIN company will send mould test report and video.
 
Component Standard:
Standard mold: JIS, AISI, DIN
Standard for Mold Base:
DME, Hasco, LKM
Standard for Mold Component:
DME, Hasco, Rabourdin, Progressive, Daido



Design Capability:

Analysis the CAD from client and give feasible proposal
Modify the CAD after get client confirmation
Start tool design and modify the desgn base on feeback from client
Submit all the 2D/3D drawings to client
Software  using
UG-NX4.0-10.0
Mold Flow 2012
Auto Cad 

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Machining:

We do the most efficient way and the best machining to be sure the good quality and longer mould life for mould

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P.O. Procedure:
Involved departments have a meeting to optimize the mold design .
Project Manager is appointed
Mold design in process and approval
Weekly report is submitted with digital
 pictures.
T-1 samples with FAI is submitted
Final tooling checking after part
approved.


About our Mould Packaging and Shipping:

1.Clean all the parts of the moulds.Expecially clean the inner surface of the core and cavity part.

2.Spray the anti-rust oil for the inner surface.

3.Close the moulds.

4.Spray the anti-rust oil for whole outer surface of the mould.

5.Cover the mould with plastic film.

6.Pack wooden case with shiipping marks.

7.Load moulds into the container.

Sent together with the mould:

 a) Mould manual instruction

 b) engineering drawing in flash disk

 c) one more set of mould spare parts: heater, ejector pin, bush, water nozzle, water pipe, hanging ring.

    d). Mold P/L strap(s) installed and tightened.

 e).Markings for waterlineidentificationeyebolt etc. Stamped.

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Welcome to buy the high quality electronics parts bakelite plastic handle injection mold made in China with our professional manufacturers in China. We are equipped with a productive factory at your service which also satisfies your customized requirement.

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